Automation of Water Spraying System for Die Casting Machine using Servo & PLC System

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Summary:

Die casting is a metal casting process that is characterized by forcing molten metal under high pressure into a mold cavity. The mold cavity is created using two hardened tool steel dies which have been machined into shape and work similarly to an injection mold during the process. Most die castings are made from non-ferrous metals, specifically zinc, copper, aluminum, magnesium, lead, pewter, and tin-based alloys. Depending on the type of metal being cast, a hot- or cold-chamber machine is used.

Solution:

After injection of die casting, the dies are opened and the robot is used to took the molded aluminum material for the future processes.When the robot removed the molded aluminum, the spraying will happen. In this two servos are used. One of the servo is used for front & back and another servo is used for up & down. Hence when the spraying system is ready for spray. First the system is moves forward by using one of the servo and then it moves to downwards. When the water spraying system is moves downwards the valves will open & start spraying by moving up & down. This will helps to removes the contamination or any reaming particles attaches with die that will damages to another die. This water spraying system is very useful for production system.

Automation of Water Spraying System for Die Casting Machine using Servo & PLC System project

Customer Benefits:

  • Increasing Productivity
  • Increase of Product Quality
  • Auto Operation
  • Operator Safety
  • Easy Operation
  • Robust Control
  • Removes the contamination which is stickled to die.

Technologies:

  • Mitsubishi Q3 CPU
  • FUJI HMI
  • Sensors & Instruments
  • FR Series VFD’s

Conatct Us

Email

contact@stabilitygroup.in

Phone

 +91 9030070085

+91 7801063999

Address

#501C, Bankers Chambers,
A S Raju Nagar, Kukatpally,
Hyderabad Telangana -500 072.

This entry was posted on June 14, 2020 by Admin

Conatct Us

Email

contact@stability.co

Phone

For Enquires : +91 9100451116/7/8

For Technical Support : +91 9030070085

Address

#122/P&123/P, 1st Floor,
MG's Brindavan, Beside More Supermarket,
Gajularamaram, Hyderabad
Telangana -500 055.